{"id":1032,"date":"2009-06-11T12:23:10","date_gmt":"2009-06-11T16:23:10","guid":{"rendered":"https:\/\/mightyrv.com\/wordpress\/?p=1032"},"modified":"2013-03-31T17:43:10","modified_gmt":"2013-03-31T21:43:10","slug":"match-drilling-the-firewall-components","status":"publish","type":"post","link":"https:\/\/mightyrv.com\/?p=1032","title":{"rendered":"Match-drilling the firewall components"},"content":{"rendered":"<p>Over the last two weeks I&#8217;ve been match-drilling the firewall components and fabricating a couple of additional brackets that bridge the firewall and fuselage floor stiffeners. There isn&#8217;t a lot of margin for error on these, and it&#8217;s easy to wind up with insufficient edge distance when match-drilling them to the existing stiffeners and gussets you see in the picture. I wasn&#8217;t happy with the first attempt, so I fabricated and re-drilled another pair of brackets &#8211; they turned out much better.<\/p>\n<p style=\"text-align: center;\"><a href=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/fuse_firewall_brackets.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\" wp-image-1033 aligncenter\" title=\"fuse_firewall_brackets\" alt=\"Fitting firewall parts\" src=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/fuse_firewall_brackets.jpg\" width=\"600\" height=\"450\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/fuse_firewall_brackets.jpg 600w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/fuse_firewall_brackets-300x225.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/fuse_firewall_brackets-400x300.jpg 400w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/a><\/p>\n<p>One other bit of fun is fitting this small doubler that reinforces brake line penetrations through the firewall.<\/p>\n<p style=\"text-align: center;\"><a href=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/fuse_brake_layout.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\" wp-image-1034 aligncenter\" title=\"fuse_brake_layout\" alt=\"Firewall brake doubler\" src=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/fuse_brake_layout.jpg\" width=\"600\" height=\"450\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/fuse_brake_layout.jpg 600w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/fuse_brake_layout-300x225.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/fuse_brake_layout-400x300.jpg 400w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/a><\/p>\n<p>Match-drilling the plate isn&#8217;t the problem, but drilling through stainless steel is. Follow Van&#8217;s guidance in the plans book and you&#8217;ll be fine, j ust remember to use slow drill speeds, and use boelube or some other cutting fluid when you drill. Also, use a Unibit for any hole larger than #30 &#8211; works like a champ and is less likely to leave burrs on the stainless. I also made sure to use the doubler as a backing plate, drilling through the stainless first and then the doubler &#8211; that also helped avoid burrs.<\/p>\n<p style=\"text-align: center;\"><a href=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/fuse_brake_doubler.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\" wp-image-1035 aligncenter\" title=\"fuse_brake_doubler\" alt=\"Firewall brake doubler\" src=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/fuse_brake_doubler.jpg\" width=\"600\" height=\"450\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/fuse_brake_doubler.jpg 600w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/fuse_brake_doubler-300x225.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/fuse_brake_doubler-400x300.jpg 400w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Over the last two weeks I&#8217;ve been match-drilling the firewall components and fabricating a couple of additional brackets that bridge the firewall and fuselage floor stiffeners. There isn&#8217;t a lot of margin for error on these, and it&#8217;s easy to &hellip; <a href=\"https:\/\/mightyrv.com\/?p=1032\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[7],"tags":[],"class_list":["post-1032","post","type-post","status-publish","format-standard","hentry","category-fuselage"],"_links":{"self":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/1032","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=1032"}],"version-history":[{"count":2,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/1032\/revisions"}],"predecessor-version":[{"id":2038,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/1032\/revisions\/2038"}],"wp:attachment":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=1032"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=1032"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=1032"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}