{"id":1537,"date":"2009-03-15T11:22:34","date_gmt":"2009-03-15T15:22:34","guid":{"rendered":"https:\/\/mightyrv.com\/wordpress\/?p=1537"},"modified":"2012-10-25T11:28:04","modified_gmt":"2012-10-25T15:28:04","slug":"marathon-airplane-building","status":"publish","type":"post","link":"https:\/\/mightyrv.com\/?p=1537","title":{"rendered":"Marathon airplane building"},"content":{"rendered":"<p>Did some marathon airplane building over the last three days, and Ellen and I managed to complete the left flap. First, I pulled the bottom skin off and riveted the ribs to it, bucking bar access is a lot better without the upper skin in place!<br \/>\n<a href=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/flap_lower_skin_riveted.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-1538\" title=\"flap_lower_skin_riveted\" src=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/flap_lower_skin_riveted.jpg\" alt=\"\" width=\"600\" height=\"450\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_lower_skin_riveted.jpg 600w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_lower_skin_riveted-300x225.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_lower_skin_riveted-400x300.jpg 400w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/a>Next, I reassembled the flap without the spar. Ellen and I riveted the upper skin-to-rib and bottom skin overlap rivets. Access was tight, but the tungsten bucking bar made riveting relatively easy.<br \/>\n<a href=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/flap_rib_riveting.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-1539\" title=\"flap_rib_riveting\" src=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/flap_rib_riveting.jpg\" alt=\"\" width=\"450\" height=\"600\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_rib_riveting.jpg 450w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_rib_riveting-225x300.jpg 225w\" sizes=\"auto, (max-width: 450px) 100vw, 450px\" \/><\/a>Ellen did the shooting, I bucked&#8230;<br \/>\n<a href=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/flap_ellen_riveting.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-1540\" title=\"flap_ellen_riveting\" src=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/flap_ellen_riveting.jpg\" alt=\"\" width=\"450\" height=\"600\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_ellen_riveting.jpg 450w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_ellen_riveting-225x300.jpg 225w\" sizes=\"auto, (max-width: 450px) 100vw, 450px\" \/><\/a>The next day I reinstalled the spar and pop-riveted the rib leading edge tabs. Nothing too tricky here, just need to gently push aside the flap leading egde to get the pop riveter in place. I used my cheapo riveter which I ground down to fit in tight spaces, worked fine.<br \/>\n<a href=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/flap_pop_riveter1.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-1542\" title=\"flap_pop_riveter\" src=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/flap_pop_riveter1.jpg\" alt=\"\" width=\"600\" height=\"450\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_pop_riveter1.jpg 600w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_pop_riveter1-300x225.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_pop_riveter1-400x300.jpg 400w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/a>After that, I solo-shot the upper skin-to-spar rivets and squeezed the rib-to-skin rivets &#8211; came out great!<a href=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/flap_spar_riveted.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-1543\" title=\"flap_spar_riveted\" src=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/flap_spar_riveted.jpg\" alt=\"\" width=\"450\" height=\"600\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_spar_riveted.jpg 450w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_spar_riveted-225x300.jpg 225w\" sizes=\"auto, (max-width: 450px) 100vw, 450px\" \/><\/a><\/p>\n<p>Before squeezing the spar\/skin\/hinge rivets, I removed one eye from the center of each hinge. This is where the flap hinge pins will be inserted; I liked this idea better than drilling a hole in the inboard aileron bracket to facilitate inserting the hinge pin.<a href=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/flap_hinge_mod.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-1544\" title=\"flap_hinge_mod\" src=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/flap_hinge_mod.jpg\" alt=\"\" width=\"600\" height=\"450\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_hinge_mod.jpg 600w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_hinge_mod-300x225.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_hinge_mod-400x300.jpg 400w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/a><\/p>\n<p>Squeezing the spar\/skin\/hinge rivets was easy, just had to make sure the squeezer set was narrow enough to make the shop head without hitting the hinge eye.<a href=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/flap_hinge_riveting.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-1545\" title=\"flap_hinge_riveting\" src=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/flap_hinge_riveting.jpg\" alt=\"\" width=\"600\" height=\"450\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_hinge_riveting.jpg 600w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_hinge_riveting-300x225.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_hinge_riveting-400x300.jpg 400w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/a><\/p>\n<p>The only remaining task was to squeeze the rivets that secure the flap brace angles. Easy-peasy&#8230;<a href=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/flap_plate_rivets.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-1546\" title=\"flap_plate_rivets\" src=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/flap_plate_rivets.jpg\" alt=\"\" width=\"450\" height=\"600\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_plate_rivets.jpg 450w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/flap_plate_rivets-225x300.jpg 225w\" sizes=\"auto, (max-width: 450px) 100vw, 450px\" \/><\/a><\/p>\n<p>Don&#8217;t know why I didn&#8217;t get a shot of the completed left flap&#8230;but it looks just like the right one &#8211; so keep reading. One more thing&#8230; this flap came out with zero twist. Very cool!<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Did some marathon airplane building over the last three days, and Ellen and I managed to complete the left flap. First, I pulled the bottom skin off and riveted the ribs to it, bucking bar access is a lot better &hellip; <a href=\"https:\/\/mightyrv.com\/?p=1537\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[18],"tags":[],"class_list":["post-1537","post","type-post","status-publish","format-standard","hentry","category-flaps"],"_links":{"self":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/1537","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=1537"}],"version-history":[{"count":1,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/1537\/revisions"}],"predecessor-version":[{"id":1547,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/1537\/revisions\/1547"}],"wp:attachment":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=1537"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=1537"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=1537"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}