{"id":1875,"date":"2013-03-16T22:53:04","date_gmt":"2013-03-17T02:53:04","guid":{"rendered":"https:\/\/mightyrv.com\/?p=1875"},"modified":"2013-03-24T07:49:23","modified_gmt":"2013-03-24T11:49:23","slug":"a-big-bite-out-of-the-elephant","status":"publish","type":"post","link":"https:\/\/mightyrv.com\/?p=1875","title":{"rendered":"Another bite out of the elephant"},"content":{"rendered":"<p>You know the old adage &#8211; &#8220;How do you eat an elephant? One bite at a time!&#8221; \u00a0During my assignment to the Air Force Flight Test Center at Edwards AFB, an airplane building colleague in EAA Chapter 1000 had that statement posted in his workshop and it&#8217;s absolutely true. \u00a0How do we tackle a huge project like building an airplane? \u00a0One step at a time.<\/p>\n<p>Today we took a big bite out of the elephant and finished riveting the fuselage &#8220;canoe.&#8221; \u00a0If you&#8217;re joining this program in progress, in RV-speak a &#8220;canoe&#8221; is the stage of fuselage assembly when the major components &#8211; tailcone, center section and firewall &#8211; are riveted together while upside down, looking like a large aluminum canoe. \u00a0Ellen and I spent practically the whole day finishing up a bunch of fuselage rivets, including the wing spar carrythrough, forward belly skin, and firewall areas.<\/p>\n<p>Here&#8217;s an iPhone panorama of our canoe at the end of our session today &#8211; click on it for the large version.<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/2013-03-16-17.52.07.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-1879\" alt=\"Canoe panorama\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/2013-03-16-17.52.07-1024x525.jpg\" width=\"584\" height=\"299\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/2013-03-16-17.52.07-1024x525.jpg 1024w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/2013-03-16-17.52.07-300x153.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/2013-03-16-17.52.07-500x256.jpg 500w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a><\/p>\n<p>We ran into one problem area. \u00a0A couple of aluminum angles on the firewall bottom just don&#8217;t leave enough room to buck a few of the rivets on the lower firewall stiffener. \u00a0Van&#8217;s offsets these rivet holes a little aft to provide more room, but the extra space isn&#8217;t enough to get a bucking bar in there without beating up the angle.<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_5083.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-1880\" alt=\"IMG_5083\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_5083-682x1024.jpg\" width=\"584\" height=\"876\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_5083-682x1024.jpg 682w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_5083-200x300.jpg 200w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a><\/p>\n<p>Some folks remove a little material from the angle to allow those rivets to be bucked, but I elected to use blind rivets. \u00a0Fortunately, I had some Cherrymax CR3214 structural blind rivets on hand &#8211; they&#8217;re the Cherry equivalent of NAS1097 &#8220;oops&#8221; solid rivets &#8211; they have 1\/8&#8243; shanks, but also have a flush head that fits dimples or countersinks for 3\/32&#8243; flush rivets. \u00a0So all I had to do was drill the problematic holes out to #30 and use the Cherrys. \u00a0Problem solved&#8230;<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_8427.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-1881\" alt=\"IMG_8427\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_8427-1024x768.jpg\" width=\"584\" height=\"438\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_8427-1024x768.jpg 1024w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_8427-300x225.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_8427-400x300.jpg 400w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a><\/p>\n<p>To paraphrase an old Tom Cruise movie, &#8220;Cherrymax&#8230;there is no substitute.&#8221;<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_8428-e1363486130257.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-1883\" alt=\"Cherrymax...there is no substitute\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_8428-e1363486130257-768x1024.jpg\" width=\"584\" height=\"778\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_8428-e1363486130257-768x1024.jpg 768w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_8428-e1363486130257-225x300.jpg 225w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_8428-e1363486130257.jpg 1944w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a><\/p>\n<p>The result of all that work? \u00a0A nice, smooth belly skin.<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_5104.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-1877\" alt=\"Forward belly skin riveted\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_5104-1024x682.jpg\" width=\"584\" height=\"388\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_5104-1024x682.jpg 1024w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_5104-300x200.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_5104-450x300.jpg 450w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a><\/p>\n<p>Another picture of the final product&#8230;I knew you&#8217;d want one.<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_5099.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-1876\" alt=\"Another riveted canoe pic\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_5099-1024x682.jpg\" width=\"584\" height=\"388\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_5099-1024x682.jpg 1024w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_5099-300x200.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/03\/IMG_5099-450x300.jpg 450w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a>We need something to hold the fuselage at a convenient height, so one of my tasks for the week is to fabricate a rolling cradle that will let us make the most of our limited shop space. \u00a0We&#8217;re also rearranging the shop to free up enough maneuvering room for future work, like installing the canopy and hanging the engine.<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>You know the old adage &#8211; &#8220;How do you eat an elephant? One bite at a time!&#8221; \u00a0During my assignment to the Air Force Flight Test Center at Edwards AFB, an airplane building colleague in EAA Chapter 1000 had that &hellip; <a href=\"https:\/\/mightyrv.com\/?p=1875\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[7],"tags":[],"class_list":["post-1875","post","type-post","status-publish","format-standard","hentry","category-fuselage"],"_links":{"self":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/1875","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=1875"}],"version-history":[{"count":12,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/1875\/revisions"}],"predecessor-version":[{"id":1889,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/1875\/revisions\/1889"}],"wp:attachment":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=1875"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=1875"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=1875"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}