{"id":2396,"date":"2013-09-02T20:40:48","date_gmt":"2013-09-03T00:40:48","guid":{"rendered":"https:\/\/mightyrv.com\/?p=2396"},"modified":"2013-09-06T07:26:14","modified_gmt":"2013-09-06T11:26:14","slug":"a-lot-of-time-spent-and-not-a-lot-to-show-for-it","status":"publish","type":"post","link":"https:\/\/mightyrv.com\/?p=2396","title":{"rendered":"A lot of time spent and not a lot to show for it"},"content":{"rendered":"<p>Some days you spend a lot of time in the shop and don&#8217;t get much done&#8230;a lot of lateral or backward motion, without a lot of forward progress. The last few days were like that.<\/p>\n<p>I mentioned in the last couple of posts that I needed to fabricate an aluminum line that connects the fuel selector to the fuel filter\/pump. \u00a0Turns out that Van&#8217;s ships its RV-7 fuselage kits with 8 feet of 3\/8&#8243; diameter aluminum tubing for fabricating all the fuse fuel plumbing, and I used just about all of that trying &#8211; and failing &#8211; to make one simple damn 8-inch line.<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8556.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-2397\" alt=\"A waste of tubing\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8556-e1378164969937-768x1024.jpg\" width=\"584\" height=\"778\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8556-e1378164969937-768x1024.jpg 768w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8556-e1378164969937-225x300.jpg 225w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8556-e1378164969937.jpg 1944w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a><\/p>\n<p>You might think from the picture above that I got it just about right, but there&#8217;s just not enough space left at the top of the line to attach the same AN coupling that&#8217;s on the other end. So I did what any good civil servant does &#8211; I threw money at the problem. I ordered some right-angle AN fluid fittings from Aircraft Spruce that I <strong>hope <\/strong>will solve the problem. More to follow&#8230;<\/p>\n<p>The next item on my punch list was fitting the forward fuel line covers. Before I could do that some clean-up work was necessary &#8211; mounting and torquing a couple of corner gussets that take the place of landing gear weldments for the RV-7A main gear.<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8557.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-2399\" alt=\"Corner gusset\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8557-e1378168254791-768x1024.jpg\" width=\"584\" height=\"778\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8557-e1378168254791-768x1024.jpg 768w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8557-e1378168254791-225x300.jpg 225w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8557-e1378168254791.jpg 1944w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a>Sorry, this is a crappy pic but you get the idea. I&#8217;d actually finished these gussets several months ago, but the left one (pictured here) needed some work with a file to clear one of the skin-to-spar rivets. Once the gussets were in place, I moved on to mounting the forward tunnel covers.<\/p>\n<p>The covers themselves are easy, but support angles on each cover&#8217;s outboard end require some sheet metal gymnastics to fit and drill to the heavy F-7101 gussets on each side of the fuse. Fortunately, I used<a href=\"http:\/\/www.rvplane.com\/?categoryid=4&amp;dayid=492\" target=\"_blank\"> a technique devised by fellow RV builder Mike Bullock<\/a>, and it worked like a champ. I won&#8217;t steal Mike&#8217;s glory, so here are the highlights.<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8559.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-2400\" alt=\"Clamped angle\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8559-768x1024.jpg\" width=\"584\" height=\"778\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8559-768x1024.jpg 768w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8559-225x300.jpg 225w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8559.jpg 1944w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a><\/p>\n<p>Here&#8217;s a piece of scrap angle clamped in place through the fuel line access hole, to provide a fore\/aft reference for the actual support angle. It&#8217;s adjusted so it&#8217;s flat against the cover.<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8562.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-2401\" alt=\"Bracket clamped\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8562-768x1024.jpg\" width=\"584\" height=\"778\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8562-768x1024.jpg 768w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8562-225x300.jpg 225w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8562.jpg 1944w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a>Here&#8217;s the support angle itself, already trimmed and pre-drilled according to plans, clamped to the scrap angle with a piece of 0.020&#8243; scrap in between to simulate the forward cover.<\/p>\n<p>With the support angles clamped in place, I match-drilled them to the F-7101 gussets with a #40 drill bit, which will eventually be upsized to #30. \u00a0I used a drill stop to avoid drilling through the outside skins.<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8563.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-2402\" alt=\"Covers match-drilled\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8563-1024x768.jpg\" width=\"584\" height=\"438\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8563-1024x768.jpg 1024w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8563-300x225.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/09\/IMG_8563-400x300.jpg 400w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a>Here are the covers match-drilled to the support angles; when they&#8217;re done the covers will be attached to the angles with #8 screws. All that&#8217;s left is to enlarge the holes to final size and debur everything. It took several hours to fit and drill these parts, but everything came out fine.<\/p>\n<p>Thanks for the great instructions, Mike!<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Some days you spend a lot of time in the shop and don&#8217;t get much done&#8230;a lot of lateral or backward motion, without a lot of forward progress. The last few days were like that. I mentioned in the last &hellip; <a href=\"https:\/\/mightyrv.com\/?p=2396\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[7],"tags":[],"class_list":["post-2396","post","type-post","status-publish","format-standard","hentry","category-fuselage"],"_links":{"self":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/2396","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=2396"}],"version-history":[{"count":5,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/2396\/revisions"}],"predecessor-version":[{"id":2422,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/2396\/revisions\/2422"}],"wp:attachment":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=2396"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=2396"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=2396"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}