{"id":2530,"date":"2013-11-15T19:05:11","date_gmt":"2013-11-16T00:05:11","guid":{"rendered":"https:\/\/mightyrv.com\/?p=2530"},"modified":"2014-01-05T18:53:33","modified_gmt":"2014-01-05T23:53:33","slug":"more-rollbar-fun","status":"publish","type":"post","link":"https:\/\/mightyrv.com\/?p=2530","title":{"rendered":"More rollbar fun"},"content":{"rendered":"<p>A quick update on the rollbar&#8230;<\/p>\n<p>One of the &#8220;tricks&#8221;, if you will, of assembling the rollbar is fitting the top and bottom straps that join together the front and back rollbar channels.<\/p>\n<p>The first task is to drill holes in each channel for the rivets which will eventually hold the whole thing together. Marking a rivet line with the proper 1\/4&#8243; edge distance is easily done with an edge-marking tool, but how to lay out hole locations along the curved channel halves? I followed Mike Bullock&#8217;s &#8220;masking tape&#8221; method of laying out the hole spacing on a piece of tape, then transferring that tape to the channel to use as a marking guide. I can&#8217;t describe the process better than Mike, so check out <a title=\"The Mike method\" href=\"http:\/\/www.rvplane.com\/?categoryid=4&amp;dayid=508\" target=\"_blank\">his website post<\/a> for the details.<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/12\/IMG_8631.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-2531\" alt=\"Drilling rollbar attach strips\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/12\/IMG_8631-1024x768.jpg\" width=\"584\" height=\"438\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/12\/IMG_8631-1024x768.jpg 1024w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/12\/IMG_8631-300x225.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/12\/IMG_8631-400x300.jpg 400w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a><\/p>\n<p>The straps, like the channels, are 0.063&#8243; thick which makes it a minor challenge to get them clamped into place. I worked from the center to each end, clamping the strap in place after checking that it was the proper height &#8211; 1.25&#8243; &#8211; from the back surface so that the rollbar will be the correct 1.5&#8243; thickness. I used a <strong>lot<\/strong> of clamps, even had to go buy some more from the local aviation hardware store.<\/p>\n<p>Here&#8217;s the end result for the aft strap&#8230;<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/12\/IMG_8632.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-2532\" alt=\"Tie strip edge distance\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/12\/IMG_8632-1024x768.jpg\" width=\"584\" height=\"438\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/12\/IMG_8632-1024x768.jpg 1024w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/12\/IMG_8632-300x225.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2013\/12\/IMG_8632-400x300.jpg 400w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a>Van&#8217;s didn&#8217;t bend and form the channels halves quite according to their own plans, so the edge distance on some of these strap holes wasn&#8217;t quite the usual 2d standard. But according to Gus at Van&#8217;s, the strap&#8217;s thickness gives a little margin on edge distance so I should be good to go here.<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>A quick update on the rollbar&#8230; One of the &#8220;tricks&#8221;, if you will, of assembling the rollbar is fitting the top and bottom straps that join together the front and back rollbar channels. The first task is to drill holes &hellip; <a href=\"https:\/\/mightyrv.com\/?p=2530\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[7],"tags":[],"class_list":["post-2530","post","type-post","status-publish","format-standard","hentry","category-fuselage"],"_links":{"self":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/2530","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=2530"}],"version-history":[{"count":5,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/2530\/revisions"}],"predecessor-version":[{"id":2575,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/2530\/revisions\/2575"}],"wp:attachment":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=2530"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=2530"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=2530"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}