{"id":2637,"date":"2014-01-18T20:13:05","date_gmt":"2014-01-19T01:13:05","guid":{"rendered":"https:\/\/mightyrv.com\/?p=2637"},"modified":"2014-01-31T19:21:09","modified_gmt":"2014-02-01T00:21:09","slug":"four-days-working-on-the-panel","status":"publish","type":"post","link":"https:\/\/mightyrv.com\/?p=2637","title":{"rendered":"Four days&#8230;working on the panel"},"content":{"rendered":"<p>Much coolness today&#8230;I finally got a chance to work on the instrument panel. Another one of those tasks that&#8217;s been a long time coming<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8702.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-2638\" alt=\"Starting the panel angle\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8702-e1390785401695-768x1024.jpg\" width=\"584\" height=\"778\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8702-e1390785401695-768x1024.jpg 768w, https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8702-e1390785401695-225x300.jpg 225w, https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8702-e1390785401695.jpg 1944w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a>Unfortunately, this particular task is a gigantic Pain In The Ass\u2122 because it requires fitting the 0.125&#8243; angle to the panel&#8217;s top edge. And that, in turn, means a lot of cutting.<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8698.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-2639\" alt=\"Drilling and cutting the angle\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8698-1024x768.jpg\" width=\"584\" height=\"438\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8698-1024x768.jpg 1024w, https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8698-300x225.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8698-400x300.jpg 400w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a>Fitting the angle basically involves cutting a series of wedge-shaped sections to make it easier to bend, and each of those wedges is started with a 1\/4&#8243; hole and then enlarged to make the final shape. Were it so easy.<\/p>\n<p>If you could make all those cuts with the bandsaw, this would be a relatively easy part to fabricate. \u00a0But it&#8217;s just too long for my 9&#8243; bandsaw, so that meant the dreaded mini hacksaw&#8230;<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8700.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-2640\" alt=\"The hacksaw...\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8700-1024x768.jpg\" width=\"584\" height=\"438\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8700-1024x768.jpg 1024w, https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8700-300x225.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8700-400x300.jpg 400w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a>No kidding, this part took me a solid day to fabricate. Adding to the fun was a mistake I made in laying out the angles&#8230;I made them double the size they were supposed to be, and didn&#8217;t notice that mistake until I was almost done. Fortunately, the second part always takes less time to fabricate.<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8701.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-2641\" alt=\"The trimmed and filed angle\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8701-1024x768.jpg\" width=\"584\" height=\"438\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8701-1024x768.jpg 1024w, https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8701-300x225.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8701-400x300.jpg 400w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a>After all that work, here&#8217;s the finished product. I&#8217;ve clamped it to another piece of angle to make it easier to file and scotchbrite, because it does get a little wobbly with all those angles cut out of it.<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8704.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-2642\" alt=\"Drilling the angle to the panel\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8704-1024x768.jpg\" width=\"584\" height=\"438\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8704-1024x768.jpg 1024w, https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8704-300x225.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8704-400x300.jpg 400w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a>Drilling the angle to the panel was pretty easy in comparison, but it still took awhile. I clamped it in place on the panel and worked out from the center, adjusting the fit of each section and then drilling and clecoing. Here&#8217;s the final product..<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8703.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-2643\" alt=\"The panel, drilled\" src=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8703-1024x768.jpg\" width=\"584\" height=\"438\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8703-1024x768.jpg 1024w, https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8703-300x225.jpg 300w, https:\/\/mightyrv.com\/wp-content\/uploads\/2014\/01\/IMG_8703-400x300.jpg 400w\" sizes=\"auto, (max-width: 584px) 100vw, 584px\" \/><\/a>I also fabricated some of the little support angles that go into the subpanel&#8230;sorry, no pictures.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Much coolness today&#8230;I finally got a chance to work on the instrument panel. Another one of those tasks that&#8217;s been a long time coming Unfortunately, this particular task is a gigantic Pain In The Ass\u2122 because it requires fitting the &hellip; <a href=\"https:\/\/mightyrv.com\/?p=2637\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[7],"tags":[],"class_list":["post-2637","post","type-post","status-publish","format-standard","hentry","category-fuselage"],"_links":{"self":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/2637","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=2637"}],"version-history":[{"count":4,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/2637\/revisions"}],"predecessor-version":[{"id":2647,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/2637\/revisions\/2647"}],"wp:attachment":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=2637"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=2637"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=2637"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}