{"id":89,"date":"2004-07-25T17:07:49","date_gmt":"2004-07-25T21:07:49","guid":{"rendered":"https:\/\/mightyrv.com\/wordpress\/?p=89"},"modified":"2012-10-14T17:24:47","modified_gmt":"2012-10-14T21:24:47","slug":"washed-prep-sold-etched-alodined-and-primed","status":"publish","type":"post","link":"https:\/\/mightyrv.com\/?p=89","title":{"rendered":"Washed, prep-sol&#8217;d, etched, alodined and primed"},"content":{"rendered":"<p>Over the last few days I washed, prep-sol&#8217;d, etched, alodined and primed all the horizontal and vertical stab parts. I must say that this whole process was a tremendous pain in the&#8230;uh, butt.<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/emp_etch_21.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-90\" title=\"\" src=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/emp_etch_21.jpg\" alt=\"\" width=\"400\" height=\"299\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/emp_etch_21.jpg 400w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/emp_etch_21-300x224.jpg 300w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a>Here are the parts after washing with liquid dishwashing detergent, a wipe down with PrepAll (same stuff as PrepSol), and a scrubdown with DuPont 225S aluminum metal cleaner (same stuff as Alumiprep). Not too big a deal to do all this stuff, and a box of Scotchbrite pads came in handy. If you plan to do this process but haven&#8217;t yet, make sure you put a little extra effort into scrubbing the alclad parts. Swapping Scotchbrite pads frequently helps.<\/p>\n<p>Next step was application of alodine. This was not fun. Ribs and other parts aren&#8217;t too tough, but spars are awkward and skins are even worse.<\/p>\n<p><a href=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/emp_alodine_31.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-91\" title=\"\" src=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/emp_alodine_31.jpg\" alt=\"\" width=\"400\" height=\"299\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/emp_alodine_31.jpg 400w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/emp_alodine_31-300x224.jpg 300w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a>Here are the results. Ribs &#8211; <a href=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/emp_alodine_61.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-92\" title=\"\" src=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/emp_alodine_61.jpg\" alt=\"\" width=\"400\" height=\"299\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/emp_alodine_61.jpg 400w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/emp_alodine_61-300x224.jpg 300w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p>and a horizontal stab skin &#8211;<a href=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/emp_alodine_71.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-95\" title=\"emp_alodine_71\" src=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/emp_alodine_71.jpg\" alt=\"\" width=\"299\" height=\"400\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/emp_alodine_71.jpg 299w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/emp_alodine_71-224x300.jpg 224w\" sizes=\"auto, (max-width: 299px) 100vw, 299px\" \/><\/a><\/p>\n<p>This step required a lot of cleanup. And the knowledge that chromate conversion processes like alodine use hexavalent chromium, a rather nasty carcinogen, is motivating me to consider a non-chromate conversion coating called PreKote. It&#8217;s non-toxic, non-hazardous, biodegradable, and can be applied with a hand sprayer and a fine (maroon) Scotchbrite pad. Unlike alodine, it doesn&#8217;t leave an anti-corrosive barrier and requires a chromated epoxy primer to provide corrosion protection. I&#8217;ve requested some information from the manufacturer, and we&#8217;ll see what happens.<\/p>\n<p>And finally&#8230;priming. Because we live in metro Boston and are close to the Atlantic, I decided to use a fluid-resistant epoxy primer to provide an extra measure of corrosion protection. In particular, I&#8217;m using Super Koropon from PRC-DeSoto. It&#8217;s roughly equivalent to the Akzo Nobel epoxy primer that a lot of other builders seem to use. Here&#8217;s one horizontal stab skin &#8211; <a href=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/emp_prime_7.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-75\" title=\"\" src=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/emp_prime_7.jpg\" alt=\"\" width=\"400\" height=\"299\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/emp_prime_7.jpg 400w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/emp_prime_7-300x224.jpg 300w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p>and other assorted ribs and spars &#8211; <a href=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/emp_prime_13.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-76\" title=\"\" src=\"https:\/\/mightyrv.com\/wordpress\/wp-content\/uploads\/2012\/10\/emp_prime_13.jpg\" alt=\"\" width=\"400\" height=\"299\" srcset=\"https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/emp_prime_13.jpg 400w, https:\/\/mightyrv.com\/wp-content\/uploads\/2012\/10\/emp_prime_13-300x224.jpg 300w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p>ike alodining, priming was a genuine pain and I&#8217;m glad it&#8217;s done for now.<\/p>\n<p>My experience with applying this primer on the empennage is also causing me to consider how I&#8217;ll apply it in the future. Van&#8217;s rightly says that two-part epoxy primers are heavy. That&#8217;s true, but there is nothing better I&#8217;ve found for corrosion protection. On the wings and fuselage, I may choose only to apply it where it&#8217;s really needed &#8211; overlapping skins and skin-to-structure contact, anywhere that moisture can accumulate and promote corrosion. More to follow&#8230;<\/p>\n<p>Now, it&#8217;s back to riveting the horizontal stab.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Over the last few days I washed, prep-sol&#8217;d, etched, alodined and primed all the horizontal and vertical stab parts. I must say that this whole process was a tremendous pain in the&#8230;uh, butt. Here are the parts after washing with &hellip; <a href=\"https:\/\/mightyrv.com\/?p=89\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":76,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[4],"tags":[],"class_list":["post-89","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-empennage"],"_links":{"self":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/89","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=89"}],"version-history":[{"count":3,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/89\/revisions"}],"predecessor-version":[{"id":97,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/posts\/89\/revisions\/97"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=\/wp\/v2\/media\/76"}],"wp:attachment":[{"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=89"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=89"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mightyrv.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=89"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}